IGCV installs Samba Professional Prepreg at FPC



The Fraunhofer Institute for Casting, Composite and Processing Expertise IGCV has put in a Samba Professional Prepreg manufacturing system from Cevotec on the Fibre Placement Centre (FPC) in Meitingen, Germany. The system is for use for the aim of growing automated CFRP manufacturing processes on the idea of the Fibre Patch Placement (FPP) expertise.

The system is on the disposal of FPC’s industrial companions in addition to all firms.

“Already when Cevotec formally joined the FPC at JEC World 2019, it was clear that a Fibre Patch Placement (FPP) system can be put in within the FPC to supply our companions and prospects with an entire portfolio of the newest applied sciences and developments for the following era of composite manufacturing,” says Hannah Paulus, head of Fibre Placement Centre at SGL Carbon. “The brand new Samba Professional Prepreg system from Cevotec provides many benefits for the manufacturing of advanced formed elements with quick cycle occasions.”

Cevotec, along with its companion Baumann Automation, have commissioned the Samba Professional Prepreg manufacturing cell in Meitingen since November 2020. It’s now prepared for operation and the primary software growth tasks have already been began.

The Samba Professional Prepreg system in Meitingen is an development of the FPP system offered in 2017 on the JEC World in Paris. “With a purpose to guarantee most flexibility by way of geometry and patch edges, a laser chopping unit was put in additionally on this system,” says Felix Michl, CTO of Cevotec. “All the materials feed is temperature-controlled, in order that the pre-impregnated supplies will be processed in a managed setting.” The robots within the system are the well-known and confirmed pair of TP80 pick-and-place robotic and the TX200 device manipulator from Stäubli.

“This configuration allows us to make sure a excessive lay-up frequency mixed with a really excessive positioning accuracy, permitting for a totally automated lay-up of advanced geometries of medium to small dimensions,” explains Michl. As well as, the imaginative and prescient system, the machine imaginative and prescient high quality management system for materials high quality and placement accuracy, has been essentially revised by Cevotec and now provides prolonged set-up choices to adapt the system to totally different supplies.

“We look ahead to additional growing the FPP expertise along with our FPC companions and to opening up new fields of software,” states Thorsten Groene, managing director of Cevotec. “Inside the context of the FPC, the manufacturing system serves industrial firms from numerous sectors for energetic expertise and software growth, along with the researchers of the Fraunhofer Institute.”

“It’s actually thrilling for Fraunhofer IGCV to have the Samba Professional Prepreg put to operation on the FPC,” says Dr. Renato Bezerra, analysis affiliate at Fraunhofer IGCV. “This placement machine for fibre patches was designed in line with the newest cutting-edge for processing dry fibre and prepreg materials. It completely enhances our portfolio of placement applied sciences and expands our scope of analysis and growth companies.”

Previous to the set up of the system, SGL Carbon additionally entered right into a growth partnership with Cevotec. The intention is to develop progressive purposes primarily based on SGL TowPreg and utilizing the Samba programs. “The SGL TowPreg tape harmonises completely with our system,” says Michl, “We anticipate very attention-grabbing growth tasks, for instance within the inexperienced mobility sector, aviation and medical expertise.” Usually, the Samba Professional system covers a variety of various fibre supplies that may be processed routinely for various industries.

“The FPP expertise can now show itself in direct competitors with totally different applied sciences within the FPC,” Michl concludes. “ prospects can choose the optimum expertise for his or her particular software from the applied sciences obtainable in FPC, which cowl the complete spectrum of automated fibre placement. That is actual worth added for all producers on the lookout for progressive manufacturing options.”

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The Fraunhofer Institute for Casting, Composite and Processing Expertise IGCV has put in a Samba Professional Prepreg manufacturing system from Cevotec on the Fibre Placement Centre (FPC) in Meitingen, Germany. The system is for use for the aim of growing automated CFRP manufacturing processes on the idea of the Fibre Patch Placement (FPP) expertise.





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